Product Description
Excellent powder metallurgy parts metallic sintered parts
We could offer various powder metallurgy parts including iron based and copper based with top quality and cheapest price, please only send the drawing or sample to us, we will according to customer’s requirement to make it. if you are interested in our product, please do not hesitate to contact us, we would like to offer the top quality and best service for you. thank you!
How do We Work with Our Clients
1. For a design expert or a big company with your own engineering team: we prefer to receive a fully RFQ pack from you including drawing, 3D model, quantity, pictures;
2. For a start-up company owner or green hand for engineering: just send an idea that you want to try, you don’t even need to know what casting is;
3. Our sales will reply you within 24 hours to confirm further details and give the estimated quote time;
4. Our engineering team will evaluate your inquiry and provide our offer within next 1~3 working days.
5. We can arrange a technical communication meeting with you and our engineers together anytime if required.
| Place of origin: | Jangsu,China |
| Type: | Powder metallurgy sintering |
| Spare parts type: | Powder metallurgy parts |
| Machinery Test report: | Provided |
| Material: | Iron,stainless,steel,copper |
| Key selling points: | Quality assurance |
| Mould type: | Tungsten steel |
| Material standard: | MPIF 35,DIN 3571,JIS Z 2550 |
| Application: | Small home appliances,Lockset,Electric tool, automobile, |
| Brand Name: | OEM SERVICE |
| Plating: | Customized |
| After-sales Service: | Online support |
| Processing: | Powder Metallurgr,CNC Machining |
| Powder Metallurgr: | High frequency quenching, oil immersion |
| Quality Control: | 100% inspection |
The Advantage of Powder Metallurgy Process
1. Cost effective
The final products can be compacted with powder metallurgy method ,and no need or can shorten the processing of machine .It can save material greatly and reduce the production cost .
2. Complex shapes
Powder metallurgy allows to obtain complex shapes directly from the compacting tooling ,without any machining operation ,like teeth ,splines ,profiles ,frontal geometries etc.
3. High precision
Achievable tolerances in the perpendicular direction of compacting are typically IT 8-9 as sintered,improvable up to IT 5-7 after sizing .Additional machining operations can improve the precision .
4. Self-lubrication
The interconnected porosity of the material can be filled with oils ,obtaining then a self-lubricating bearing :the oil provides constant lubrication between bearing and shaft ,and the system does not need any additional external lubricant .
5. Green technology
The manufacturing process of sintered components is certified as ecological ,because the material waste is very low ,the product is recyclable ,and the energy efficiency is good because the material is not molten.
FAQ
Q1: What is the type of payment?
A: Usually you should prepay 50% of the total amount. The balance should be pay off before shipment.
Q2: How to guarantee the high quality?
A: 100% inspection. We have Carl Zeiss high-precision testing equipment and testing department to make sure every product of size,appearance and pressure test are good.
Q3: How long will you give me the reply?
A: we will contact you in 12 hours as soon as we can.
Q4. How about your delivery time?
A: Generally, it will take 25 to 35 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order. and if the item was non standard, we have to consider extra 10-15days for tooling/mould made.
Q5. Can you produce according to the samples or drawings?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6: How about tooling Charge?
A: Tooling charge only charge once when first order, all future orders would not charge again even tooling repair or under maintance.
Q7: What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.
Q8: How do you make our business long-term and good relationship?
A: 1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Protection Against Leaks and Contamination in Oil Couplings
Oil couplings are designed with various features and practices to prevent leaks and contamination, ensuring their reliable operation:
- Sealing Mechanisms: High-quality seals and gaskets are used at critical points to prevent oil leakage and entry of contaminants.
- Seal Maintenance: Regular inspection and replacement of seals and gaskets help maintain their integrity and prevent leaks.
- Enclosures: Some oil couplings are housed within protective enclosures that shield them from external debris, dust, and moisture.
- Oil Filtration: Some systems incorporate oil filtration units to remove contaminants and particles from the oil before it enters the coupling.
- Oil Analysis: Regular oil analysis helps monitor the condition of the lubricant and detect contaminants or degradation early.
- Proper Installation: Precise installation and alignment reduce the risk of seal damage and misalignment-related leaks.
- Clean Environment: Maintaining a clean operating environment minimizes the likelihood of contaminants entering the coupling.
- Oil Reservoir Design: Well-designed reservoirs and chambers within the coupling can prevent oil from escaping and contaminants from entering.
- Seal Design: Advanced seal designs with protective features can provide enhanced resistance to leaks and contamination.
Through these protective measures, oil couplings can effectively safeguard against leaks and contamination, ensuring their continued performance and reliability.
Types of Oils or Lubricants Used in Oil Couplings
Oil couplings typically use various types of oils or lubricants to facilitate power transmission and reduce friction between moving parts. The choice of oil depends on factors such as application, operating conditions, and temperature range. Some common types of oils used in oil couplings include:
- Mineral Oils: These are traditional petroleum-based oils with good lubricating properties and stability under moderate temperature and load conditions.
- Synthetic Oils: Synthetic oils are engineered lubricants with superior temperature stability, oxidation resistance, and reduced friction. They are often used in high-temperature or extreme conditions.
- Biodegradable Oils: In environmentally sensitive applications, biodegradable oils are chosen for their eco-friendly properties and biodegradability.
- High-Viscosity Oils: For heavy-duty applications or situations requiring high torque transmission, oils with higher viscosity are preferred to ensure proper lubrication and load-bearing capacity.
- Specialty Oils: Certain applications may require specialty oils, such as fire-resistant oils for safety or food-grade oils for industries like food and beverage.
The selection of the appropriate oil or lubricant is critical to ensure efficient power transmission, heat dissipation, and overall coupling performance. Manufacturers and users should consult the coupling’s specifications and operating conditions to determine the most suitable oil type.
Oil Couplings: Definition and Applications
An oil coupling, also known as a hydrodynamic coupling or fluid coupling, is a mechanical device used to transmit power between two rotating shafts while allowing for controlled slip and torque multiplication. It operates based on the principle of fluid dynamics and is commonly used in various applications:
1. Automotive Industry: Oil couplings are used in automatic transmissions to connect the engine’s torque output to the transmission, enabling smooth shifting and gradual power delivery.
2. Industrial Machinery: They are employed in industrial equipment like conveyors, crushers, and mixers, where gradual startup and overload protection are necessary.
3. Mining and Material Handling: Oil couplings facilitate soft start and controlled acceleration in heavy-duty applications, reducing stress on machinery and improving efficiency.
4. Power Generation: They are used in power plants to connect turbines and generators, providing a cushioned startup and load adjustment.
5. Marine Applications: Oil couplings are used in ship propulsion systems to smoothly transmit power from engines to propellers, ensuring gradual acceleration.
6. Pumps and Compressors: They are utilized in pumps and compressors to ensure smooth operation during startup and to protect the equipment from sudden load changes.
7. Construction Equipment: Oil couplings are found in equipment like cranes, excavators, and loaders, providing controlled power transmission and preventing shock loads.
8. Wind Turbines: In wind turbines, oil couplings connect the blades and the generator, allowing the turbine to start up gradually and adjust to wind conditions.
9. Agricultural Machinery: They are used in tractors and other agricultural equipment to provide smooth engagement of power between the engine and the transmission.
Oil couplings work by using a fluid-filled chamber to transfer torque. The fluid’s viscosity creates resistance, allowing controlled slippage and torque multiplication as needed. This makes them useful in applications where shock loads and abrupt changes in torque can cause damage. Their ability to provide gradual startup and controlled power transmission makes them valuable in various industries.
editor by CX 2024-04-25
by
Tags:
Leave a Reply