Product Description
Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling
Product Description
Main products
Coupling refers to a device that connects 2 shafts or shafts and rotating parts, rotates together during the transmission of motion and power, and does not disengage under normal conditions. Sometimes it is also used as a safety device to prevent the connected parts from bearing excessive load, which plays the role of overload protection.
Couplings can be divided into rigid couplings and flexible couplings.
Rigid couplings do not have buffering property and the ability to compensate the relative displacement of 2 axes. It is required that the 2 axes be strictly aligned. However, such couplings are simple in structure, low in manufacturing cost, convenient in assembly and disassembly, and maintenance, which can ensure that the 2 axes are relatively neutral, have large transmission torque, and are widely used. Commonly used are flange coupling, sleeve coupling and jacket coupling.
Flexible coupling can also be divided into flexible coupling without elastic element and flexible coupling with elastic element. The former type only has the ability to compensate the relative displacement of 2 axes, but cannot cushion and reduce vibration. Common types include slider coupling, gear coupling, universal coupling and chain coupling; The latter type contains elastic elements. In addition to the ability to compensate the relative displacement of 2 axes, it also has the functions of buffering and vibration reduction. However, due to the strength of elastic elements, the transmitted torque is generally inferior to that of flexible couplings without elastic elements. Common types include elastic sleeve pin couplings, elastic pin couplings, quincunx couplings, tire type couplings, serpentine spring couplings, spring couplings, etc
Coupling performance
1) Mobility. The movability of the coupling refers to the ability to compensate the relative displacement of 2 rotating components. Factors such as manufacturing and installation errors between connected components, temperature changes during operation and deformation under load all put CHINAMFG requirements for mobility. The movable performance compensates or alleviates the additional load between shafts, bearings, couplings and other components caused by the relative displacement between rotating components.
(2) Buffering. For the occasions where the load is often started or the working load changes, the coupling shall be equipped with elastic elements that play the role of cushioning and vibration reduction to protect the prime mover and the working machine from little or no damage.
(3) Safe, reliable, with sufficient strength and service life.
(4) Simple structure, easy to assemble, disassemble and maintain.
How to select the appropriate coupling type
The following items should be considered when selecting the coupling type.
1. The size and nature of the required transmission torque, the requirements for buffering and damping functions, and whether resonance may occur.
2. The relative displacement of the axes of the 2 shafts is caused by manufacturing and assembly errors, shaft load and thermal expansion deformation, and relative movement between components.
3. Permissible overall dimensions and installation methods, and necessary operating space for assembly, adjustment and maintenance. For large couplings, they should be able to be disassembled without axial movement of the shaft.
In addition, the working environment, service life, lubrication, sealing, economy and other conditions should also be considered, and a suitable coupling type should be selected by referring to the characteristics of various couplings.
If you cannot determine the type, you can contact our professional engineer
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Company Profile
Our Equipments
Main production equipment:
Large lathe, surface grinder, milling machine, gear shaper, spline milling machine, horizontal broaching machine, gear hobbing machine, shaper, slotting machine, bench drilling machine, radial drilling machine, boring machine, band sawing machine, horizontal lathe, end milling machine, crankshaft grinder, CNC milling machine, casting equipment, etc.
Inspection equipment:
Dynamic balance tester, high-speed intelligent carbon and sulfur analyzer, Blochon optical hardness tester, Leeb hardness tester, magnetic yoke flaw detector, special detection, modular fixture (self-made), etc.
Machining equipments
Heat equipment
Our Factory
Application – Photos from our partner customers
Company Profile
Our leading products are mechanical transmission basic parts – couplings, mainly including universal couplings, drum gear couplings, elastic couplings and other 3 categories of more than 30 series of varieties. It is widely used in metallurgical steel rolling, wind power, hydropower, mining, engineering machinery, petrochemical, lifting, paper making, rubber, rail transit, shipbuilding and marine engineering and other industries.
Our factory takes the basic parts of national standards as the benchmark, has more than 40 years of coupling production experience, takes “scientific management, pioneering and innovation, ensuring quality and customer satisfaction” as the quality policy, and aims to continuously provide users with satisfactory products and services. The production is guided by reasonable process, and the ISO9001:2015 quality management system standard is strictly implemented. We adhere to the principle of continuous improvement and innovation of coupling products. In recent years, it has successfully developed 10 national patent products such as SWF cross shaft universal coupling, among which the double cross shaft universal joint has won the national invention patent, SWF cross shaft universal coupling has won the new product award of China’s general mechanical parts coupling industry and the ZHangZhoug Province new product science and technology project.
Our factory has strong technical force, excellent process equipment, complete professional production equipment, perfect detection means, excellent after-sales service, various products and complete specifications. At the same time, we can provide the design and manufacturing of special non-standard products according to the needs of users. Our products sell well at home and abroad, and are trusted by the majority of users. We sincerely welcome friends from all walks of life at home and abroad to visit and negotiate for common development.p
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Recent Advancements in Oil Coupling Technology
Advancements in oil coupling technology continue to enhance their efficiency, reliability, and applicability. Some recent innovations include:
- Smart Couplings: Integration of sensors and IoT technology allows for real-time monitoring of coupling performance, enabling predictive maintenance and early issue detection.
- Improved Sealing Mechanisms: Enhanced sealing materials and designs minimize oil leakage and extend the lifespan of couplings, reducing maintenance requirements.
- Advanced Lubricants: Development of specialized lubricants with better thermal stability, reduced friction, and improved wear resistance contributes to higher coupling efficiency and durability.
- Energy-Efficient Designs: Innovative designs optimize oil flow and minimize energy losses, resulting in improved overall system efficiency and reduced operating costs.
- Material Innovations: The use of advanced materials, such as high-performance polymers and composite materials, increases the coupling’s durability, corrosion resistance, and overall performance.
These advancements aim to address challenges, improve reliability, and extend the service life of oil couplings, making them more adaptable to a wide range of applications across various industries.
Industry Standards and Guidelines for Oil Couplings
While there are no specific industry standards or guidelines exclusively dedicated to oil couplings, their design and usage often fall within broader standards related to mechanical power transmission components. Some relevant standards include:
- ISO Standards: International Organization for Standardization (ISO) standards, such as ISO 9001 for quality management systems and ISO 14691 for industrial fans, provide general guidelines that may apply to oil coupling manufacturers.
- AGMA Standards: The American Gear Manufacturers Association (AGMA) produces standards related to various types of mechanical power transmission equipment, which could encompass aspects of oil coupling design and manufacturing.
- API Standards: The American Petroleum Institute (API) develops standards for equipment used in the oil and gas industry, which may include guidelines for components like oil couplings.
Additionally, manufacturers and users of oil couplings should follow best practices, engineering principles, and guidelines for lubrication and maintenance to ensure optimal performance and longevity of the coupling.
Role of Oil Viscosity and Temperature in Oil Coupling Performance
The viscosity of the oil used in an oil coupling and the temperature at which the coupling operates play crucial roles in determining the coupling’s performance and efficiency:
Oil Viscosity: The viscosity of the oil refers to its resistance to flow. It affects the lubricating ability and overall efficiency of the coupling. The right oil viscosity ensures proper lubrication between the coupling’s components, reducing friction, wear, and heat generation. Oil with insufficient viscosity might not provide adequate lubrication, while oil with excessive viscosity might result in energy losses and overheating.
Temperature: The operating temperature of the oil coupling impacts its viscosity and performance. As temperature increases, oil viscosity tends to decrease, potentially leading to inadequate lubrication and increased wear. Conversely, at very low temperatures, the oil’s viscosity might become too high, hindering smooth rotation. It’s crucial to select an oil with a viscosity-temperature relationship that matches the coupling’s operating conditions.
Viscosity-Temperature Relationship: The choice of oil should consider the viscosity-temperature relationship of the oil. Some oils maintain a relatively consistent viscosity across a wide temperature range, making them suitable for applications with varying temperatures. Others might require additional heating or cooling systems to maintain the optimal viscosity level.
Oil Cooler and Heater: In applications where temperature variations are significant, oil couplings might include oil coolers or heaters to regulate the oil’s temperature. This helps maintain consistent viscosity and ensures optimal lubrication and performance even in extreme conditions.
Manufacturer Recommendations: Manufacturers of oil couplings often provide guidelines on the recommended oil viscosity and operating temperature range for their specific couplings. Following these recommendations helps ensure that the coupling functions efficiently and enjoys a longer service life.
By understanding the relationship between oil viscosity, temperature, and coupling performance, you can select the right oil and implement appropriate temperature control measures to optimize the functioning of your oil coupling.
editor by CX 2024-04-22
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