Product Description
Product Description
Product Parameters
| product | Star Elastic with Enlarged Shaft Hole Flexible Coupling for Machine tools |
| material | stainless steel , iron , aluminum ,bronze ,carbon steel ,brass etc . |
| size | ISO standard ,customer requirements |
| BORE | Finished bore, Pilot Bore, Special request |
| surface treatment | Carburizing and Quenching,Tempering ,Tooth suface high quenching Hardening,Tempering |
| Processing Method | Molding, Shaving, Hobbing, Drilling, Tapping, Reaming, Manual Chamfering, Grinding etc |
| Heat Treatment | Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding…… |
| Package | Wooden Case/Container and pallet, or made-to-order |
| Certificate | ISO9001 ,SGS |
| Machining Process | Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching, Gear Shaving, Gear Grinding and Gear Lapping |
| Applications | Toy, Automotive, instrument, electrical equipment, household appliances, furniture, mechanical equipment,daily living equipment, electronic sports equipment, , sanitation machinery, market/ hotel equipment supplies, etc. |
| Testing Equipment | Rockwell hardness tester 500RA, Double mesh instrument HD-200B & 3102,Gear measurement center instrument CNC3906T and other High precision detection equipments |
workshop & equipment
Production process
Certifications
Our Advantages
1 . Prioritized Quality
2 .Integrity-based Management
3 .Service Orientation
4 .150+ advanced equipment
5 .10000+ square meter factory area
6 .200+ outstanding employees
7 .90% employees have more than 10 year- working experience in our factory
8 .36 technical staff
9 .certificate ISO 9001 , SGS
10 . Customization support
11 .Excellent after-sales service
shipping
sample orders delivery time:
10-15 working days as usual
15-20 working days in busy season
large order leading time :
20-30 working days as usual
30-40 working days in busy season
FAQ
1. why should you buy products from us not from other suppliers?
We are a 32 year-experience manufacturer on making the gear, specializing in manufacturing varieties of gears, such as helical gear ,bevel gear ,spur gear and grinding gear, gear shaft, timing pulley, rack, , timing pulley and other transmission parts . There are 150+ advanced equipment ,200+ excellent employees ,and 36 technical staff . what’s more ,we have got ISO9001 and SGS certificate .
2 .Do you accept small order?
If your order bearings are our standard size, we accept even 1pcs.
3 .How long is the delivery?
A: Small orders usually takes 10-15 working days,big order usually 20-35 days, depending on orders quantity and whether are standard size.
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Impact of Oil Chamber Design and Flow Dynamics on Oil Coupling Performance
The design of the oil chamber and flow dynamics significantly influence the performance of an oil coupling:
- Oil Distribution: Proper design ensures uniform oil distribution across the coupling components, ensuring effective lubrication and heat dissipation.
- Chamber Geometry: The chamber’s shape, size, and orientation impact oil flow patterns, turbulence, and cooling efficiency.
- Flow Control: Control mechanisms like baffles or partitions can regulate oil flow, enhancing heat transfer and reducing pressure variations.
- Oil Viscosity: The design considers the oil’s viscosity to ensure it flows optimally through the coupling, even at varying speeds and temperatures.
- Cooling: Efficient flow dynamics aid in cooling the coupling components, maintaining oil stability and preventing overheating.
- Oil Containment: A well-designed chamber prevents oil leakage, contamination, and ensures proper oil level maintenance.
Optimal oil chamber design and flow dynamics enhance oil coupling performance, promoting efficient power transmission, cooling, and longevity.
Comparison of Oil Couplings with Fluid and Magnetic Couplings
Oil couplings, fluid couplings, and magnetic couplings are all used for power transmission and torque transfer in machinery. Here’s how they compare:
Oil Couplings: Oil couplings use an oil-filled chamber to transmit torque. They provide damping and allow controlled slippage during startup and overload conditions. They are well-suited for applications with varying torque and dampening requirements. However, they require regular maintenance and can be affected by oil quality and viscosity.
Fluid Couplings: Fluid couplings also use a fluid-filled chamber for torque transmission. They offer smooth and controlled start-up with no mechanical contact. Fluid couplings are ideal for applications requiring gentle acceleration, such as conveyor belts. However, they can generate heat during continuous operation and may not be suitable for high-speed applications.
Magnetic Couplings: Magnetic couplings use magnetic fields to transfer torque through a barrier, such as a wall or casing. They offer hermetic sealing and eliminate the need for mechanical seals. Magnetic couplings are often used in applications with aggressive chemicals or hazardous materials. They provide efficient torque transfer but may have limited torque capacity.
Comparison: The choice between these couplings depends on the specific requirements of the application. Oil couplings provide controlled slippage, making them suitable for applications with torque variations. Fluid couplings offer smooth acceleration and are useful for applications with start-up requirements. Magnetic couplings are ideal for applications where hermetic sealing is necessary. Consider factors like torque requirements, speed, environmental conditions, and maintenance when selecting the appropriate coupling type.
Role of Oil Viscosity and Temperature in Oil Coupling Performance
The viscosity of the oil used in an oil coupling and the temperature at which the coupling operates play crucial roles in determining the coupling’s performance and efficiency:
Oil Viscosity: The viscosity of the oil refers to its resistance to flow. It affects the lubricating ability and overall efficiency of the coupling. The right oil viscosity ensures proper lubrication between the coupling’s components, reducing friction, wear, and heat generation. Oil with insufficient viscosity might not provide adequate lubrication, while oil with excessive viscosity might result in energy losses and overheating.
Temperature: The operating temperature of the oil coupling impacts its viscosity and performance. As temperature increases, oil viscosity tends to decrease, potentially leading to inadequate lubrication and increased wear. Conversely, at very low temperatures, the oil’s viscosity might become too high, hindering smooth rotation. It’s crucial to select an oil with a viscosity-temperature relationship that matches the coupling’s operating conditions.
Viscosity-Temperature Relationship: The choice of oil should consider the viscosity-temperature relationship of the oil. Some oils maintain a relatively consistent viscosity across a wide temperature range, making them suitable for applications with varying temperatures. Others might require additional heating or cooling systems to maintain the optimal viscosity level.
Oil Cooler and Heater: In applications where temperature variations are significant, oil couplings might include oil coolers or heaters to regulate the oil’s temperature. This helps maintain consistent viscosity and ensures optimal lubrication and performance even in extreme conditions.
Manufacturer Recommendations: Manufacturers of oil couplings often provide guidelines on the recommended oil viscosity and operating temperature range for their specific couplings. Following these recommendations helps ensure that the coupling functions efficiently and enjoys a longer service life.
By understanding the relationship between oil viscosity, temperature, and coupling performance, you can select the right oil and implement appropriate temperature control measures to optimize the functioning of your oil coupling.
editor by CX 2024-04-09
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