Cycloidal pinwheel reducer is normally a up-dated of new type transmissing machine designed with K-H-V less teeth engagement and the cycloidal pin wheel clenching device, which are trusted in drive and lowering of textile and dying, foodstuff, mining and metallurgy, Oil and chemical conveyors, Market, cranes and task machinery etc. various fields.
1. Gear is made from high durability low carbon alloy steel by carburizing and quenching. The hardness of tooth area can reach HRC58-62. CNC grinding technology is used for all gears, with excessive precision and good contact performance
2. high transmission performance: single stage over 96.5%; double stage over 93%; three stage over 90%;
3. stable operation and low noise;
4, compact structure, light-weight, long service lifestyle and high bearing capacity;
5. easy to assemble, check and disassemble.
Operation specifications and precautions
1.High modularization design: many equip with various motor or other power insight conveniently.Same machine type may equip with different power motor. It is easy to understand the combination and
junction between every equipment type.
2.Transmission ratio: fine division, wide scope. The combined equipment type may form large transmission ratio, i.e. result suprisingly low rotary speed.
3.Form of set up: the position to be installed isn’t limited.
4.High strength, small: the box body is made of substantial strength cast iron. Gear and equipment shaft adapts the gas carbonization, quenching and excellent grinding process, which means bearing ability of unitvolume is huge.
5.Long life: Under the condition of accurate type chosen (including choosing appropriate operation parameters)normal procedure and maintenance, the life of main elements of speed reducer (except wearing parts) should not be less than 20000 hours. The using parts include lubricating bearing, oil and essential oil seal.
6.Low noise: because main elements of speed reducer are processed, assembled and tested critically,which means noise of speed reducer is definitely low;
7.Parallel axis -bevel wheel speed-down motor
cycloidal gear reducer
1. High velocity ratio and efficiency
Single stage transmission may reach to at least one 1:87 of speed-downward ratio and the efficiency is certainly more than 90%. If use multi-speed get the speed-down ratio can be bigger.
Being adapted epicyclic tranny theory, the input and end result shaft are in same axis center, it is compact.
3. Smooth and steady run and low noise
The cycloidal pinwheel has more meshed teeth, the overlapping coefficient id big and the device part is stable, the vibration and noise is bound at the minimum content.
1. Large deceleration ratio
A high deceleration ratio of 1/30-1/320 can be acquired.The structure is simple, but it can recognize high reduction ratio system.
2. Small gear clearance
The Get, which meshes with ordinary gears and has minimal backlash, is essential to the controller business.
3. High precision
Multiple teeth are involved as well, and there are several gears engaged with 180 degree symmetry. As a result, the affect of tooth pitch mistake and cumulative tooth pitch error on the rotation accuracy is relatively average, making the positioning precision and rotation accuracy reach a very high level.
4. Less parts, easy installation
The three basic pieces achieve a higher deceleration ratio, and they are all on a single axis, so the kit is simple to install and simple to shape.
5. Small in proportions and light in weight
Compared with the prior gear device, the quantity is 1/3, the pounds is 1/2, but can obtain the same torque ability and reduction ratio, reaching small lightweight.
6 High torque capacity
Flexible wheel material USES distinctive steel with high fatigue strength.Different from ordinary transmission device, the number of teeth meshing makes up about close to 30% of the total number of teeth. Furthermore, it is in call with the surface, to ensure that the pressure borne by each equipment is reduced and large torque potential can be obtained.
7 High efficiency
The sliding of gear meshing parts is quite small, which reduces the power loss caused by friction. Therefore, high reduction ratio may be accomplished while maintaining high productivity, and miniaturization of generating motor could be realized.
8. Low noise
The apparatus meshing cycle acceleration is low, the transmission motion force balance, which means operation is quiet, and the vibration is quite small.
◆Substantial speed ratio and great efficiency single-stage transmission can perform a deceleration ratio of just one 1:87, and the efficiency is a lot more than 90%. If multi-stage transmission is used, the deceleration ratio will get larger.
◆Because planetary transmission principle is adopted, the input shaft and productivity shaft are on a single axis line, so that the machine version can get the tiniest possible size.
◆The number of meshing teeth of cycloidal needle teeth with smooth running noise and low cycloidal noise is more, the overlap coefficient is much larger, and the mechanism of balancing machine parts creates the vibration and voice limited by a minimum.
◆Reliable use and prolonged service life as the primary parts are constructed of large carbon chromium steel, excessive strength is normally obtained by quenching (HRC58-62), and rolling friction is utilized in a few transmission contacts, therefore the service life is very long.
Cycloid reducer is a cycloid needle teeth meshing planetary transmission principle drive models, is an excellent transmission has various advantages, versatile, and will be both positive and negative operation.
•Big ratio, and high efficiency Smooth operation,
• low noise The utilization of reliable,
• extended life can reach 50000 hours
• Main parts high-carbon the Ming-steel after quenching treatment (HRC58-62),
• operation and contact with rolling friction, basically zero wear, durable.
• Compact structure,
• little size Because the application of a planetary transmitting, the insight shaft and the result shaft on a single axis, making the model to get the smallest possible size.
• Reasonable design, easy maintenance, and breakdown easily install,
• minimal number of parts and also basic lubrication, cycloid reducer trusted by an individual.
(1)Size above PL/PF120(including)high torque products adopt integral double wall world pinion improve the output strength, precision and carrier.
(2).Hoop clamp coupling have five connection techniques ideal for different application environments.
(3).Size in this article PL/PF120(incorporating)precision and high strength integral inner gear housing, processed in one station,which eradicate the cumulative error and assembling mistake of split type.Eliminate casting process;adopt warm of forging process, that will reduce the blank material defects.
(4).The meshing gear adopt shaving method after carburizing and quenching,which easier to make gear surface smooth and high accuracy,decrease the temperature rising caused by gear area gluing and friction.
This series worm-gear reducer was built after RV worm microreducer, which have a complete norm, wide speed for selection, and several mounting positions. Its efficiency and mounting dime nsions conform the same kinds of foreign.
The combo of worm and gear has higher efficiency and wider speed range to single worm.
Designation of square shape, compact structure, beautiful shape, radiate heat proficiently and low noise.
Great sealing and adaptability.Its combo with T gear reducer and MB/MBN variator may meet a myriad of speed requirement.