Excellent powder metallurgy parts metallic sintered parts
We could offer various powder metallurgy parts including iron based and copper based with top quality and cheapest price, please only send the drawing or sample to us, we will according to customer’s requirement to make it. if you are interested in our product, please do not hesitate to contact us, we would like to offer the top quality and best service for you. thank you!
How do We Work with Our Clients
1. For a design expert or a big company with your own engineering team: we prefer to receive a fully RFQ pack from you including drawing, 3D model, quantity, pictures;
2. For a start-up company owner or green hand for engineering: just send an idea that you want to try, you don’t even need to know what casting is;
3. Our sales will reply you within 24 hours to confirm further details and give the estimated quote time;
4. Our engineering team will evaluate your inquiry and provide our offer within next 1~3 working days.
5. We can arrange a technical communication meeting with you and our engineers together anytime if required.
|Place of origin:||Jangsu,China|
|Type:||Powder metallurgy sintering|
|Spare parts type:||Powder metallurgy parts|
|Machinery Test report:||Provided|
|Key selling points:||Quality assurance|
|Mould type:||Tungsten steel|
|Material standard:||MPIF 35,DIN 3571,JIS Z 2550|
|Application:||Small home appliances,Lockset,Electric tool, automobile,|
|Brand Name:||OEM SERVICE|
|After-sales Service:||Online support|
|Processing:||Powder Metallurgr,CNC Machining|
|Powder Metallurgr:||High frequency quenching, oil immersion|
|Quality Control:||100% inspection|
The Advantage of Powder Metallurgy Process
1. Cost effective
The final products can be compacted with powder metallurgy method ,and no need or can shorten the processing of machine .It can save material greatly and reduce the production cost .
2. Complex shapes
Powder metallurgy allows to obtain complex shapes directly from the compacting tooling ,without any machining operation ,like teeth ,splines ,profiles ,frontal geometries etc.
3. High precision
Achievable tolerances in the perpendicular direction of compacting are typically IT 8-9 as sintered,improvable up to IT 5-7 after sizing .Additional machining operations can improve the precision .
The interconnected porosity of the material can be filled with oils ,obtaining then a self-lubricating bearing :the oil provides constant lubrication between bearing and shaft ,and the system does not need any additional external lubricant .
5. Green technology
The manufacturing process of sintered components is certified as ecological ,because the material waste is very low ,the product is recyclable ,and the energy efficiency is good because the material is not molten.
Q1: What is the type of payment?
A: Usually you should prepay 50% of the total amount. The balance should be pay off before shipment.
Q2: How to guarantee the high quality?
A: 100% inspection. We have Carl Zeiss high-precision testing equipment and testing department to make sure every product of size,appearance and pressure test are good.
Q3: How long will you give me the reply?
A: we will contact you in 12 hours as soon as we can.
Q4. How about your delivery time?
A: Generally, it will take 25 to 35 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order. and if the item was non standard, we have to consider extra 10-15days for tooling/mould made.
Q5. Can you produce according to the samples or drawings?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6: How about tooling Charge?
A: Tooling charge only charge once when first order, all future orders would not charge again even tooling repair or under maintance.
Q7: What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.
Q8: How do you make our business long-term and good relationship?
A: 1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
Recent Advancements in Oil Coupling Technology
Advancements in oil coupling technology continue to enhance their efficiency, reliability, and applicability. Some recent innovations include:
- Smart Couplings: Integration of sensors and IoT technology allows for real-time monitoring of coupling performance, enabling predictive maintenance and early issue detection.
- Improved Sealing Mechanisms: Enhanced sealing materials and designs minimize oil leakage and extend the lifespan of couplings, reducing maintenance requirements.
- Advanced Lubricants: Development of specialized lubricants with better thermal stability, reduced friction, and improved wear resistance contributes to higher coupling efficiency and durability.
- Energy-Efficient Designs: Innovative designs optimize oil flow and minimize energy losses, resulting in improved overall system efficiency and reduced operating costs.
- Material Innovations: The use of advanced materials, such as high-performance polymers and composite materials, increases the coupling’s durability, corrosion resistance, and overall performance.
These advancements aim to address challenges, improve reliability, and extend the service life of oil couplings, making them more adaptable to a wide range of applications across various industries.
Industry Standards and Guidelines for Oil Couplings
While there are no specific industry standards or guidelines exclusively dedicated to oil couplings, their design and usage often fall within broader standards related to mechanical power transmission components. Some relevant standards include:
- ISO Standards: International Organization for Standardization (ISO) standards, such as ISO 9001 for quality management systems and ISO 14691 for industrial fans, provide general guidelines that may apply to oil coupling manufacturers.
- AGMA Standards: The American Gear Manufacturers Association (AGMA) produces standards related to various types of mechanical power transmission equipment, which could encompass aspects of oil coupling design and manufacturing.
- API Standards: The American Petroleum Institute (API) develops standards for equipment used in the oil and gas industry, which may include guidelines for components like oil couplings.
Additionally, manufacturers and users of oil couplings should follow best practices, engineering principles, and guidelines for lubrication and maintenance to ensure optimal performance and longevity of the coupling.
Role of Oil Viscosity and Temperature in Oil Coupling Performance
The viscosity of the oil used in an oil coupling and the temperature at which the coupling operates play crucial roles in determining the coupling’s performance and efficiency:
Oil Viscosity: The viscosity of the oil refers to its resistance to flow. It affects the lubricating ability and overall efficiency of the coupling. The right oil viscosity ensures proper lubrication between the coupling’s components, reducing friction, wear, and heat generation. Oil with insufficient viscosity might not provide adequate lubrication, while oil with excessive viscosity might result in energy losses and overheating.
Temperature: The operating temperature of the oil coupling impacts its viscosity and performance. As temperature increases, oil viscosity tends to decrease, potentially leading to inadequate lubrication and increased wear. Conversely, at very low temperatures, the oil’s viscosity might become too high, hindering smooth rotation. It’s crucial to select an oil with a viscosity-temperature relationship that matches the coupling’s operating conditions.
Viscosity-Temperature Relationship: The choice of oil should consider the viscosity-temperature relationship of the oil. Some oils maintain a relatively consistent viscosity across a wide temperature range, making them suitable for applications with varying temperatures. Others might require additional heating or cooling systems to maintain the optimal viscosity level.
Oil Cooler and Heater: In applications where temperature variations are significant, oil couplings might include oil coolers or heaters to regulate the oil’s temperature. This helps maintain consistent viscosity and ensures optimal lubrication and performance even in extreme conditions.
Manufacturer Recommendations: Manufacturers of oil couplings often provide guidelines on the recommended oil viscosity and operating temperature range for their specific couplings. Following these recommendations helps ensure that the coupling functions efficiently and enjoys a longer service life.
By understanding the relationship between oil viscosity, temperature, and coupling performance, you can select the right oil and implement appropriate temperature control measures to optimize the functioning of your oil coupling.
editor by CX 2023-08-21